CASE STUDY: Production Line Monitoring
Transforming Manufacturing: Real-Time Monitoring Unlocks Unprecedented Efficiency and Productivity.
Our client’s reliance on paper-based documentation for tracking production metrics was time-consuming, prone to errors, and resulted in delayed reporting. This inefficiency hindered their ability to respond swiftly to production issues, impacting overall productivity.
About Our Client
A notable garment manufacturer with an annual output exceeding 50 million garments, with its dynamic workforce of over 6,500 employees.
Key Challenge
Reliance on paper documentation for tracking production metrics.
Time-consuming and error-prone processes led to delayed reporting.
Inefficiency hindered swift response to production issues, affecting productivity.
Outcome Delivered
Efficiency Gains: Eliminated manual data collection, saving 160 minutes daily.
Improved Reporting: Enabled instant production line reporting for proactive management.
Operational Excellence: Boosted efficiency and productivity, setting industry benchmarks.
Our Approach
Integrated Digital Monitoring System:
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Mobile Application: For immediate data input by production line employees.
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Web Application: For real-time monitoring by stakeholders.
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Seamless Integration: With central planning data sources for comprehensive visibility.
Strategic Implementation:
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Upgraded Wifi Infrastructure: To support mobile application functionality.
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Conducted Training for Staff: On effective digital data entry.
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Installed digital Displays: At each production line for live metrics visibility.
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Developed Protocols: For error correction and system troubleshooting.